Lub Helicoil- hom xov kho cov khoom siv yog qhov tseeb- cov cuab yeej siv hluav taws xob tsim los kho cov xov puas lossis stripped sab hauv xov hauv cov khoom hlau. Cov khoom siv xov no tso cai rau cov kws kho tsheb thiab cov neeg siv khoom lag luam los kho cov xov uas hnav tsis tas yuav hloov tag nrho cov khoom, xa cov nqi txuag nyiaj thiab txo lub sijhawm poob. Peb cov khoom kho cov xov xov muaj qhov siab - lub zog stainless hlau coils uas nruab rau hauv qhov tho thiab tapping qhov, tsim kom muaj qhov tshiab, ruaj threading nto. Tau tshaj aluminium, steel, thiab cam khwb cia hlau, qhov nostripped xov khosystem ua tau raws li ISO thiab DIN cov qauv rau kev lag luam. Zoo tagnrho rau distributors thiab wholesalers nrhiav txhim khu kev qhaxov restoration kitCov khoom muag rau automotive, aerospace, thiab machinery txij nkawm sectors.
Qhov Zoo Tshaj Plaws
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Pain Point |
Kev daws |
Tau txais txiaj ntsig |
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Ntxig tawg thaum lub sij hawm installation |
Precision-tsim coils nrog tswj lub zog tensile (1200-1400 MPa) |
Tshem tawm kev teeb tsa tsis ua haujlwm thiab txo cov khib nyiab los ntawm 90% |
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Kev kho cov xov tsis muaj zog hauv siab -load daim ntawv thov |
Txias-ua haujlwm stainless hlau nrog ua haujlwm- hardening zog |
Restores 120% + ntawm thawj xov shear zog |
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Complex installation yuav tsum tau kev cob qhia tshwj xeeb |
Ua kom tiav cov khoom siv nrog cov cuab yeej installation thiab cov lus qhia meej |
Txo cov sijhawm cob qhia kws tshaj lij los ntawm 50% |
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Cov nqi hloov pauv siab rau cov khoom puas |
Reusable thread inserts nrog kev txhim kho mus tas li |
Txuag 60-80% piv rau cov nqi hloov pauv |
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Corrosion nyob rau hauv ib puag ncig hnyav |
316 stainless hlau xaiv nrog electropolished tiav |
Extends kev pab cuam lub neej 3-5x nyob rau hauv marine / tshuaj siv |
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Xov hnav los ntawm rov sib dhos / disassembly |
Hardened coil nto (430-500 HV) resists puas |
Tuav txoj xov zoo ntawm 100+ lub voj voog fastener |
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Kev vibration-induced fastener loosening |
Helical caij nplooj ntoos hlav tsim muab tas li radial siab |
Tiv thaiv tus kheej -loosing nyob rau hauv siab - vibration machinery |
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Cov xov tsis sib xws ntawm cov khoom siv sib txawv |
Muaj nyob rau hauv Metric (M3-M12), UNC, UNF |
Ib tus neeg muab kev daws teeb meem rau ntau - cov chaw tsim khoom |
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Downtime tos rau qhov hloov pauv |
Hauv - cov khoom siv hauv Tshuag pab tam sim ntawm - kho qhov chaw |
Txo cov khoom siv downtime ntawm hnub mus rau teev |
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Galing nyob rau hauv aluminium thiab cov ntaub ntawv mos |
Stainless hlau insert tsim tawv hnav nto |
Tshem tawm xov qaug dab peg thaum tshem tawm fastener |
Cov lus qhia tshwj xeeb
● Xov Loj & Dimensional Specifications
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Parameter |
Kev ntsuas ntsuas |
Imperial Range |
Sau ntawv |
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Xov Size |
M3, M4, M5, M6, M8, M10, M12 |
#4-40, #6-32, #8-32, #10-24, 1/4"-20, 5/16"-18, 3/8"-16 |
Qhov ntau thiab tsawg muaj nyob ntawm kev thov |
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Suab |
0.5-1.75 hli |
24-40 TSI |
Standard coarse & nplua suab xaiv |
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Drill Size |
3.2mm-12.4 hli |
2.8mm-9.5 hli |
H7 kam rau ua pom zoo |
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Kais Size (STI) |
M3 STI – M12 TSI |
#4 TSI – 3/8" STI |
Helicoil-yuav tsum muaj cov kais dej tshwj xeeb |
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Ntxig Length |
1D, 1.5D, 2D, 2.5D, 3D |
1D, 1.5D, 2D, 2.5, 3D |
D=nominal txoj kab uas hla |
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Dawb State Diameter |
+0.1mm rau +0.3mm tshaj nominal |
+0.004" rau +0.012" dhau nominal |
Ua kom muaj kev cuam tshuam zoo |
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Nruab Nrab |
6H xov class |
2B / 3B xov class |
Raws li ISO 965 / ASME B1.1 |
● Kev Ua Raws Cai & Daim Ntawv Pov Thawj
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Txuj |
Daim ntawv pov thawj |
Txoj Kev Xeem |
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TS EN ISO 3506 |
Mechanical zog ntawm stainless hlau fasteners |
Tensile, hardness kuaj |
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TIAB SA 8140 |
Hlau thread inserts specification |
Kev txheeb xyuas qhov ntev |
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TIAB SA 7244 |
Aerospace xov insert standard |
Load cycle test |
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RoHs 2015/863 |
Kev txwv tsis pub muaj kev phom sij |
XRF Analysis |
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REACH SVHC |
Tshuaj lom neeg ua raws |
Cov ntaub ntawv tshaj tawm |
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ISO 9001: 2015 |
Kev tswj hwm zoo |
Daim ntawv pov thawj kev tshuaj xyuas txhua xyoo |
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TIAB SA 8852 |
National aerospace standard (yeem) |
Thib peb-kev lees paub ntawm tog |
Material & Manufacturing txheej txheem
Pebhelicoil insertsyog ua los ntawmpremium stainless hlau (304/316)los yogsiab -lub zog alloy steel, muab:
- Kev kho cua sov:Optimized hardness rau lub sij hawm ntev - durability
- Precision txoj kev:CNC-coiled inserts tswj cov xov zoo sib xws
- Corrosion Resistance:Zoo tagnrho rau aerospace, automotive, thiab marine ib puag ncig
- Siab -Load Durability:Txhawb cov ntawv thov tseem ceeb yam tsis muaj xov tsis ua haujlwm
Qhov kev sib xyaw no ua kom ntseeg tauntev - kav ntev, txhim khu kev qha xov khonyob rau hauv ib tug ntau yam ntawm industrial Cheebtsam.
Daim ntawv qhia kev teeb tsa (theem-los ntawm-Step)
Kauj Ruam 1: Drill Damaged Thread
Xaiv qhov tho qhov loj me los ntawm daim ntawv qhia khoom siv. Laum perpendicular mus rau saum npoo siv ib qho kev xyaum xovxwm lossis jig. Ntxuav tag nrho cov khib nyiab ntawm lub qhov.
Kauj ruam 2: Coj mus rhaub Xov Xwm Tshiab
Siv qhov muab STI (Screw Thread Insert) kais nrog txiav kua. Coj mus rhaub maj mam nrog 1/4 tig rau pem hauv ntej, 1/8 tig rov qab kom tawg chips. Txheeb xyuas qhov tob tob qhov sib tw ntxig qhov ntev yuav tsum tau ua.
Kauj ruam 3: Nruab Insert
Xov lub ntxig rau ntawm lub installation mandrel. Teem nrog lub qhov tapping thiab tig clockwise kom txog thaum ntxig zaum 0.5-1 tig hauv qab saum npoo. Ua kom ruaj khov siab thoob plaws lub installation.
Kauj Ruam 4: Txiav Tang
Siv lub tang breakoff cuab tam rau snap lub installation tang ntawm tus thais thais. Tshem tawm tang los ntawm lub qhov nrog sib nqus de los yog compressed cua. Txheeb xyuas cov xov txuas nrog gauge.
Tswv yim Pro:Rau cov ntawv thov txhuas, siv cov tshuaj tiv thaiv- txeeb cov khoom sib xyaw kom ntxig rau sab nrauv ua ntej kev teeb tsa kom tsis txhob muaj lub qhov txhab thaum lub sijhawm tshem tawm cov fastener yav tom ntej.
Daim ntawv thov
Kev lag luam sectors
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Kev lag luam |
Tej yam siv |
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Automotive Kho |
Kho stripped threads nyob rau hauv cav blocks, lub tog raj kheej taub hau, kis tau tus mob vaj tse |
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Aerospace |
Xov xov kho dua tshiab hauv aluminium airframe Cheebtsam, tsaws iav asseblies |
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Machinery Maintenance |
Restore hnav threads nyob rau hauv lub twj tso kua mis vaj tse, gearboxes, hydraulic manifolds |
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Electronics |
Kho cov xov puas nyob rau hauv cov khoom siv chassis, lub dab dej kub mounts, enclosure panels |
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Pwm Kho |
Txhim kho stripped insert qhov nyob rau hauv txhaj tshuaj pwm, tuag casting tooling |
Commen Siv Cases
- Kho stripped threads nyob rau hauv engine blockstsis muaj vuam los yog heli- kho arc
- Restore hnav lub txim plug qhov hauv txhuas lub tog raj kheej taub hau
- Kho dua -torqued bolt qhov nyob rau hauv machinery thav duab
- Hloov kho cov ntaub ntawv mos xov rau siab -lub zog stainless hlau
- Hloov cov metric threads puas rau UC/UNF cov qauv
FAQ
Q1: Koj puas yuav tsum tau laum tawm rau lub helicoil?
A: Yog. Txhim kho cov khoom siv kho helicoil yuav tsum tau khawb tawm cov xov puas uas siv qhov ntsuas qhov loj me. Cov kauj ruam no tshem tawm cov khoom hnav thiab npaj lub qhov rau tapping thiab ntxig cov xov ntxig, xyuas kom haum thiab lub zog.
Q2: Txoj cai 3 xov yog dab tsi?
A: "3 xov txoj cai" yog hais txog kom muaj tsawg kawg yog peb txoj kev sib koom ua ke ntawm cov fastener thiab cov xov sab hauv kom ua tiav qhov tsawg kawg nkaus tuav lub zog. Txawm li cas los xij, hauv kev xyaum ua haujlwm engineering, siv 1D-1.5D xov kev sib koom tes (kwv yees rau txoj kab uas hla ntawm lub taub hau) yog pom zoo rau kev pom cov khoom xa tawm, tshwj xeeb tshaj yog thaum siv cov khoom siv kho xov.
Q3: Yuav ua li cas yog tias lub helicoil tsis ua haujlwm?
A: Yog hais tias ib tug xov insert tsis ua hauj lwm (uas yog tsis tshua muaj thaum ntsia kom zoo), nws yuav loosen, deform, los yog rub tawm vim tsis zoo installation, tshaj -torque, los yog tsis txaus xov kev koom tes. Cov ntxig ntxig puas tuaj yeem raug tshem tawm thiab hloov pauv, cia cov xov rov qab kho dua yam tsis muaj qhov cuam tshuam.
Q4: Puas yog helicoils yog kev kho kom ruaj khov?
A: Yog. Ib qho khoom siv kho helicoil txhim kho kom raug muab qhov ruaj khov thiab siab - lub zog xov rov qab, feem ntau muaj zog dua li cov xov qub, tshwj xeeb tshaj yog nyob rau hauv cov ntaub ntawv softer xws li txhuas.
Q5: Puas tuaj yeem tshem tawm helicoils?
A: Yog. Helicoils tuaj yeem raug tshem tawm siv cov cuab yeej tshwj xeeb rho tawm lossis cov txheej txheem siv tshuab. Qhov no tso cai rau pab pawg saib xyuas los hloov cov ntaub ntawv puas lossis rov ua cov xov thaum tsim nyog.
Q6: Koj puas xav tau xov xauv rau helicoil?
A: Feem ntau, xov locking compounds tsis tas yuav tsum tau. Lub helicoil tsim ib lub tshuab ntsuas phoo haum nrog cov khoom siv niam txiv. Txawm li cas los xij, nyob rau hauv siab - kev vibration los yog cov ntawv thov tseem ceeb, lub xauv xov yuav raug siv los ua kev ntsuas kev nyab xeeb ntxiv.
Cim npe nrov: helicoil- hom kho khoom siv, Tuam Tshoj helicoil- hom kho khoom siv manufacturers, lwm tus neeg, Hoobkas
